Automate cutting room planning and execution  

IntelloCut plans smartly with AI-assisted cutplan, takes care of complex styles, to find the best plan from millions of possible combinations in a few seconds. IntelloCut automates all the planning processes right from cutplan to lay plan with the ability to change plans in real-time, based on the on-floor variations and feedback.

Key benefits

• Fast, AI-driven planning ensures accurate plan and shortens lead time.
• AI-assisted product/customer tailored cut plan reduces consumption and ensures practical on-floor execution.
• Replaces manual planning cycle time to reduce duplication of data entry, workload and risk of errors.

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Controls key processes, such as generation of lay plan, lay allocation, fabric group and lay association, avoiding information delay and manual paper-based inefficiencies. Integrates with other technologies in the factory with intuitive interfaces, giving you a digitally connected cutting room.

Key benefits

• Automation of fabric execution eliminates paper-based lay slips and manual table planning, ensures easy record-keeping and reduces errors.
• Visibility and control of cutting room execution provides the ability to pro-actively address on-floor variations with real-time re-planning to handle deviations against the original plan and optimise fabric utilisation and performance.

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IntelloCut’s integration with ERP ensures that the two systems can communicate and exchange data smoothly, eliminating duplication of data entry and reducing risk of errors.

Key benefits

• Order information can be directly pulled into IntelloCut from ERP, no manual data entry required, saving time and effort.
• Fabric usage summary directly updated in ERP resulting in improved visibility of key production data.

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IntelloCut provides real-time data on the number of lays completed on the cutting floor and the fabric roll end-bits generated from the completed lays. These end-bits are automatically suggested in upcoming planned lays and labelled with the length along with their roll number. It then triggers a notification once the lengths of unused end-bits generated in completed lays are enough to complete the remaining order quantity, resulting in significant fabric savings in roll form.

Key benefits

• End-bit markers are planned automatically based on the actual end-bits generated and remaining target quantity.
• Re-planning based on real-time feedback from the cutting room floor.
• The utilisation of end bits at the cutting stage helps to reduce fabric wastage and improve fabric utilisation.

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IntelloCut’s KPI-driven dashboard provides instant visibility of key cutting room metrics with a drill down based on customer and product for quick access more detailed data. IntelloCut’s comprehensive reports, such as the Fabric Reconciliation Report and Fabric Utilisation Report, provides planned and actual data from the cutting floor to deliver actionable intelligence in intuitive reports for stakeholders.

Key benefits

• Planning and cutting department have access to data-driven insights and can analyse the cutting room performance to identify areas for continuous improvement initiatives.
• The KPI dashboard, with a dedicated mobile app, provides senior management with fast access to accurate information on performance against key business metrics, on any device, driving greater data insights, improved decision making and performance.

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