Tunicotex Group selects FastReactPlan to transform production planning and target post-pandemic growth

As a critical component of its digitization strategy, Tunicotex Group turned to Coats Digital for a technology solution to design agility into its operations through accurate pre-production planning, optimised material ordering, and seamless collaboration.

Coats Digital, which leads the market in production, capacity, and material planning through its FastReactPlan solution, will support Tunisian knitwear manufacturer Tunicotex throughout its 40,000m² facilities in Soliman, Tunisia.

By placing Coats Digital’s solutions at the heart of its digitization strategy, Tunicotex aims to transform its efficiency, data accuracy, and inter-departmental collaboration across its full capacity of 190,000 pieces per month. Established in 1993, Tunicotex has built a reputation as a sought-after supplier of a wide range of knitted products, including cardigans, blazers, and hoodies, which it produces for international brands such as Hugo Boss, Armani, Tommy Hilfiger, and Calvin Klein.

To cater to the needs of these high-profile brand customers, the Tunicotex Group has invested heavily in sustainability – adopting multiple industry certifications and standards, including GOTS and the Higg Index.

After the disruption caused by the COVID-19 pandemic, Tunicotex began to re-evaluate its processes, systems and technologies and identified several roadblocks to its ambitions for post-pandemic growth. Before implementing FastReactPlan, key factory departments relied on data housed in disconnected spreadsheets, and manual communication via email to orchestrate planning and pre-production.

Compounded by shorter deadlines, more complex orders, and growing consumer demand, Tunicotex recognised a clear need to digitize its pre-production planning processes and to adopt best practices. After evaluating the market, Tunicotex selected Coats Digital’s FastReactPlan solution in March 2021, confident that its proven capabilities – used successfully in more than 2,000 factories in 40 countries worldwide – would be a cornerstone of a more efficient, collaborative process and the ability to both meet and exceed brand expectations.

Haithem Bouagila, Managing Director of Tunicotex said, “Selecting Coats Digital as a critical digital transformation partner was an obvious choice thanks to numerous glowing recommendations. Their expert team are passionate and knowledgeable, and they have been providing business-critical solutions to fashion manufacturers for decades.”

Stuart added, “With the implementation of FastReactPlan, Tunicotex and Coats Digital have already begun working together to build a lean, agile model for the future – one that unlocks valuable data insights and runs on digital cross-team collaboration to improve decision-making.”