PAN Bros boast proper end-bit utilization and management on the floor using intelloCut, leading to a 10% rise in their production efficiency.
PT. Pan Brothers Tbk. is one of the biggest garment manufacturing organisations in Indonesia and has production facilities in Tangerang, Bandung, Boyolali, Sragen, Demak, Ungaran and Tasikmalaya cities of Indonesia.
Their garment product line includes woven garments, such as padded and lightweight jackets, pants, shorts, casual pants, and dress shirts and technical, functional and activewear jackets suited for snowboarding, ski outerwear, activewear, jogging, hiking, and other sports and outdoor activities.
Their cut and sewn knit garment range includes polo shirts, golf shirts, tracksuits, sweat suits using various fabric. The garment holdings company is supported by a more than 20,000 strong skilled workforce with plans to increase to upwards of 40,000 which is expected to achieve a combined annual capacity of 90 million pieces.
PAN Brothers chose intelloCut for :
A. 100% VISIBILTY
Auto-generated reporting for 100% visibility
B. REAL-TIME FABRIC TRACKING
Real-time fabric tracking on the floor, enabling better utilisation and end-bit management
C. KPI BENCHMARKING
KPI Benchmarking Reports to help in highlighting any bottlenecks in factory’s fabric utilisation performance, and equip them to take data-backed & informed business decisions
Set-up of independent self-audit teams within the factory to ensure standardised and sustainable processes in the factory.
IntelloCut’s diversity in providing solutions to curb the problems faced by the customers attracted PAN Group as well. intelloCut offers exclusive range of reports catering to varied requirements:
AUTO GENERATED REPORTING:
IntelloCut helped through auto-generated fabric reconciliation reports in a single click, giving the user visibility of on-going consumptions, wastage trends, and cutting quantity.
IntelloCut’s ability to live track and record every inch of fabric that comes for spreading helped the Pan team by giving auto-calculated production-consumption, along with overall and segregated wastages. This helped the team to get more control over their production floor.
AI BASED ALGORITHM
IntelloCut’s Artificial Intelligence-based algorithm helped the team in the auto allocation of generated end-bits in the upcoming lays based on the lay length, fabric group and number of plies, ensuring maximum utilisation.
KPI BENCHMARKING REPORTS
Post factory visit, the implementation team discussed with the factory team and worked on identifying their Key Performance Indicators (KPIs) and at the same time set the Benchmarks for Quantity Analysis, Fabric Usage, and Fabric Wastage Breakdown.
The KPIs helped in highlighting the bottlenecks (if any) in the factory’s fabric utilisation performance and equip them to take data-backed & informed business decisions.
This report provided the trend analysis for the factory with respect to their set benchmarks.